Garlic is a fundamental ingredient in the food industry, used in a wide variety of products and applications. However, before it can be incorporated into products such as sauces, sausages or prepared dishes, garlic must go through a key process: peeling. Peeling garlic on a large scale is a logistical challenge that requires efficient methods to ensure product quality and reduce costs in the production chain.
In this blog, we tell you how garlic is peeled commercially, what are the most used methods and how these processes influence the production of derivatives such as garlic powder, garlic flakes, peeled garlic cloves, among other products that we offer in The Garlic Factory. If you are looking to optimize your production processes or learn more about how to efficiently obtain high-quality peeled garlic, read on.
Large Scale Garlic Peeling Methods
Large-scale peeling of garlic is a fundamental part of the production of garlic derivatives for the food industry. To achieve efficiency and preserve product quality, several methods are used that allow large quantities of garlic to be peeled in the shortest time possible. Below we present the most common methods used in the industry to peel garlic commercially.
mechanical peeling
The mechanical peeling method is one of the most used in the food industry due to its speed and effectiveness. This process uses specialized machinery that applies friction to the garlic cloves to remove the skin quickly and efficiently. Some of the advantages of mechanical peeling include:
- High efficiency: Allows large quantities of garlic to be peeled in a short time, ideal for large-scale production.
- Less waste: The machines are designed to minimize product loss during peeling.
- Parameter adjustment: The machines can be adjusted according to the size and type of garlic, allowing greater flexibility in production.
Steam Peeling
Steam peeling is a method that uses heat and pressure to soften the skin of garlic, making it easier to remove. Garlic cloves are subjected to a high-pressure steam explosion that separates the skin quickly and efficiently. This method is popular in the industry due to its many advantages:
- Quick Process: Steam softens the skin in seconds, allowing for almost instant peeling.
- Preserves quality: Using steam reduces the risk of damaging garlic cloves, ensuring product integrity.
- Without the use of chemicals: This method is ideal for the production of peeled garlic that maintains its natural properties without the need for additives or chemicals.
Peeling by Immersion in Water
Water immersion peeling is another method used on a large scale, although less common than mechanical or steam peeling. It consists of submerging garlic cloves in warm or cold water for a period of time, which makes it easier for the skin to come off naturally. This method has certain advantages:
- Gentle method: It is less aggressive than mechanical peeling, which helps preserve the structure of the garlic cloves.
- Lower risk of damage: Ideal for more delicate varieties of garlic, which may be more prone to damage with other methods.
Each of these methods has its own place in the food industry, depending on production needs, the quality required and the type of garlic being processed.
Advantages of peeled garlic cloves in the food industry
Peeled garlic cloves have become a key product for the food industry due to their convenience and efficiency in large-scale production processes. Below, we analyze the main advantages of using peeled garlic cloves in the manufacture of food products.
Common applications in processed products
Using peeled garlic cloves allows companies to optimize their processes, offering a solution that eliminates the need to manually peel garlic. Some of the most common applications include:
- Sausages and meat products: Peeled garlic cloves are essential in the production of sausages such as chorizos, sausages and other meat products, where garlic acts as a key flavor enhancer.
- Sauces and condiments: In the production of sauces such as aioli, garlic paste and other industrial condiments, peeled garlic allows for quick and efficient integration into production lines.
- Prepared and frozen dishes: For dishes that require a touch of garlic, such as stews, soups and ready meals, peeled garlic makes preparation easier without compromising the quality of the final product.
Efficiency and time savings in production
One of the biggest benefits of using peeled garlic cloves is the significant savings in time and labor in the production process:
- Instant preparation: Peeled garlic is ready to be used directly in production, reducing ingredient preparation time and allowing companies to speed up their production lines.
- Reduction of operating costs: By eliminating the need to manually peel garlic, companies can reduce the amount of manual work and optimize their resources. This translates into greater operational efficiency and a reduction in labor costs associated with garlic processing.
- Better inventory management: Peeled garlic cloves, being available in ready-to-use formats, allow for better planning of production and storage, optimizing the supply chain.
Consistent Quality and Hygiene Standards
By purchasing peeled garlic cloves from a reliable supplier, such as The Garlic Factory, companies guarantee the constant quality of the product, meeting high standards of hygiene and food safety:
- Quality control: Peeled garlic cloves go through rigorous quality checks to ensure they are in perfect condition and ready for use in high-quality food products.
- Guaranteed hygiene: The processing of peeled garlic in facilities with food safety standards guarantees that the product is free of impurities and contaminants, reducing the risk of health problems in production.
Products derived from commercially peeled garlic
Peeled garlic is the basis of several derived products that are essential in the food industry. Among them, garlic powder is widely used in spice and seasoning blends for its ease of use and long shelf life. Similarly, garlic paste integrates easily into sauces and dressings, offering an intense flavor and smooth texture, ideal for prepared dishes and fresh produce.
He garlic flakes and garlic granules are popular choices in the production of soups, stews, and baked goods, due to their ability to rehydrate and add flavor without affecting texture. These dried garlic formats are perfect for products that need a long shelf life.
Garlic extract is ideal for liquid applications, such as sauces and marinades, where a concentrated flavor is needed without the presence of solids. Finally, the black garlic It is a gourmet product highly valued for its sweet flavor and high antioxidant content, being used in high-end and innovative products.
In The Garlic Factory, we offer these products derived from peeled garlic to meet the needs of the food industry, guaranteeing quality and convenience in each format.